The Design of Eddy-current Magnet Brakes

The eddy-current is created by the relative motion between a magnet and a metal (or alloy) conductor. The current induces the reverse magnetic field and results in the deceleration of motion. The proposed mechanism implements this phenomenon in developing a braking system. The potential applications of the braking system can be a decelerating system to increase the safety of an elevator or any guided rail transportation system. To provide scientific investigation for industrial application of magnetic braking, this study presents four systematic engineering design scenarios to design a braking system. The constant magnetic field is the simplest and easiest design to implement. The optimal magnetic field distribution is obtained by minimizing the deceleration effort. The piecewise-constant magnetic field distribution offers a compromise between performance and magnetic field requirements. The advantages of the section-wise guide rail are tolerable deceleration; and simple design requirement and manufacturing processes. In the study, an experimental braking system using constant magnetic field is build to demonstrate the design procedure.